Values & Standards
At CPN Systems we’re proud to have expert engineers who work with advanced 3D design technology. This approach allows us to visualise each element of the project before it is manufactured, whether it is one small part or an entire project, we have the in-house skills to produce detailed 3D models that can be used throughout the project.
The benefit of designing in 3D is that our engineers – and our customers – can see exactly what their application is going to look like from every angle. What’s more, 3D design also gives us the ability to spot errors before we start building the application so we can advise customers of the changes that are required to ensure everything goes smoothly. Designing in 3D saves time and money, not only in the design process, but also in project implementation.
Our entire quality system is based around the GAMP (Good Automated Manufacturing Practice) lifecycle. This means our design team develops projects using a pre-set structure that links the three main qualification activities for a project – installation, operation and performance – directly back to the design process. The team also adheres to relevant standards and works with the prescribed templates for all documents required in the GAMP lifecycle. These documents include, among others, hardware, software and functional design specifications.
The GAMP risk analysis approach we use allows us to tailor our design and test services to optimally suit the system being validated. This makes the validation effort more efficient while still demonstrating that the system works as intended.
Another benefit of adopting the GAMP approach to system validation is that, through standardisation, we can reduce costs and the time spent on documentation. Review time is also reduced because there are far fewer mistakes to correct!
While the rigorous GAMP model underpins our processes, this in no way limits our flexibility. We are always ready to adapt our procedures to match the needs of our clients. We’re always open to change and we work hard to create and maintain long-term partnerships with the companies we serve. We firmly believe that this can only be achieved through mutual understanding, trust and clear communication.
ProVis is a CPN Systems product that has been developed to assist our engineers and our clients to be able to display visually the list of sequence operations written in the Function Design Specification, directly from the Autocad© P&ID Drawing produced as part of the project.
This technology is used throughout the project lifecycle:
• During a DQ, we regularly perform group document reviews of the Function Design Specification. We will project the Autocad© Drawing on to a screen and show the process flow based on the text written in the FDS.
• During the Factory Acceptance Testing stage we display the process flow on a screen displaying the Autocad© Drawing next to the Mimic Screen on the HMI or Scada Screen. This allows for a clear comparison between the software and FDS.
• During operator training we can enable the operator to read the Functional Design Specification or SOP and they can visually see what is happening with the Process Flow on the Autocad Drawing.
The advantages in using this software, is that we use the actual project documentation, there is no need to produce any new documents, thus removing the need to validate any further documentation. In a nutshell, our proven software links the Functional Design Specification Word Document to the Autocad© P&ID Drawing.
The video below explains how visualisation works and how it could benefit your project:
The standard CPN Systems warranty is one year but, thanks to our close relationship with many leading manufacturers, we can often extend our warranty period to two years, if required.
And in addition, we also offer round the clock, 24/7 rapid response and maintenance support. Our remote access dialling systems allows customers to have access to an on call engineer any time of day or night. Starting from £2.50 / hour, our rapid response team offers peace of mind and can save thousands of pounds by considerably reducing plant downtime.
What’s more, for customers located within a 60-mile radius from our headquarters we can guarantee next day visits on Monday to Friday. Our maintenance plan supports customers’ ambitions and promotes seamless operation without stoppages.
For more information, please ring us on +44 (0) 1902 585878 so that we can talk about your specific project!
At CPN Systems we follow recognised industry standards and regulations, allowing us to guarantee the best solutions and service to our customers.
Here is the comprehensive list of standards we work to and accreditations we hold:
• BS EN 60204-1:2006+A1:2009 – Safety of Machinery – electrical equipment of machines
• BS 7671: 2008+A3:2015 – IET Wiring Regulations
• BS EN ISO 13849-1:2015 – Safety of Machinery – safety-related parts of control systems
• BS EN 61511-2:2004 – Functional safety. Safety instrumented systems for the process industries sector
• BS EN 61508-1:2010 – Functional safety of electrical /electronic/ programmable electronic safety systems
• BS EN 61508-2:2010 – Functional safety of electrical /electronic/ programmable electronic safety systems
• BS EN 61508-3:2010 – Functional safety of electrical /electronic/ programmable electronic safety systems. Software requirements
• BS EN 61508-4:2010 – Functional safety of electrical /electronic/ programmable electronic safety systems. Definitions and abreviations
• BS EN 61508-4:2010 – Functional safety of electrical /electronic/ programmable electronic safety systems. Exaples of methods for the determination of safety and integrity levels.
• PD IEC/TS 61508-3-1:2016 – Functional safety of electrical /electronic/ programmable electronic safety systems. Software requirements. Reuse of preexisting software elements to implement all or part of a safety function.
• BS EN 60079-10-1:2015 – Explosive atmospheres. Classification of areas. Explosive gas atmospheres.
• BS EN 60079-10-1:2015 – Explosive atmospheres. Electrical installations design, selection and erection.
• BS EN 60079-17:2014 – Explosive atmospheres. Electrical installations inspection and maintenance.
• PD IEC 60079-20:2000, IEC 60079-20:1996 – Electrical apparatus for explosive gas atmospheres.
We are an active member of the Safecontractor Scheme
